Analysis and Control of Surface Delamination Defects During Milling of Orthogonal Aramid Fiber-Reinforced Composites Laminates
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Abstract:
The aramid fiber-reinforced composites (AFRC) can increase the durability of corresponding applications such as aerospace, automobile and other large structural parts, due to the improvement in hardness, heat build-up, wear properties and green environmental protection. However, because of its complex multiphase structure and unique heterogeneity and anisotropy, the poor compression fatigue resistance and the incident surface fibrillation are inevitable. To improve the assembly precision of AFRC, mechanical processing is necessary to meet the dimensional accuracy. This paper focuses on the influence of contour milling parameters on delamination defects during milling of AFRC laminates. A series of milling experiments are conducted and two different kinds of delamination defects including tearing delamination and uncut-off delamination are investigated. A computing method and model based on brittle fracture for the two different types of delamination are established. The results can be used for explaining the mechanism and regularity of delamination defects. The control strategy of delamination defects and evaluation method of finished surface integrity are further discussed. The results are meaningful to optimize cutting parameters, and provide a clear understanding of surface defects control.
SHI Zhenyu, DUAN Ningmin, LI Xin, WANG Zhaohui. Analysis and Control of Surface Delamination Defects During Milling of Orthogonal Aramid Fiber-Reinforced Composites Laminates[J]. Transactions of Nanjing University of Aeronautics & Astronautics,2020,37(3):353-359